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Service Preventive Maintenance 416C, 426C, 428C, 436C and 438C Backhoe Loaders

 

416C, 426C, 428C, 436C and 438C Backhoe Loaders

General Machine Specifications


416C BACKHOE LOADER    

Approximate Weight    

6300 kg (13889 lb)    

Transport Length    

6890 mm (22.6 ft)    

Width across Stabilizers    

2352 mm (7.7 ft)    

Transport Height    

3585 mm (11.8 ft)    


426C BACKHOE LOADER    

Approximate Weight    

6750 kg (14881 lb)    

Transport Length    

7260 mm (23.8 ft)    

Width across Stabilizers    

2352 mm (7.7 ft)    

Transport Height    

3770 mm (12.4 ft)    


436C BACKHOE LOADER    

Approximate Weight    

6750 kg (14881 lb)    

Transport Length    

7365 mm (24.2 ft)    

Width across Stabilizers    

2352 mm (7.7 ft)    

Transport Height    

3750 mm (12.3 ft)    


428C BACKHOE LOADER    

Approximate Weight    

7415 kg (16347 lb)    

Transport Length    

5760 mm (18.9 ft)    

Width across Stabilizers    

2360 mm (7.7 ft)    

Transport Height    

3740 mm (12.3 ft)    



Maintenance Interval Schedule

    All maintenance requirements from the previous interval must be completed prior to performing the next subsequent interval.

    Every 500 service hours or three months is the standard oil change period. If the engine is used in harsh conditions or the oil is not Caterpillar oil, replace the oil every 250 service hours or once a month. Heavy temperatures, constant high loads, and very dusty environments are examples of severe circumstances.

    Refer to the SOS oil analysis findings to see if the oil change interval should be reduced to 250 hours.Consult your Caterpillar Dealer for detailed information regarding the optimum oil change interval

Note: Some machines are equipped with engines that require the engine valve lash to be checked every 1000 service hours or 6 months. Refer to the Operation and Maintenance Manual, "Engine Valve Lash - Check" for further information


When Required

Battery - Recycle 

Battery Electrolyte Level - Check 

Battery or Battery Cable - Inspect/Replace 

Bucket Cutting Edges - Inspect/Replace 

Bucket Tips - Inspect/Replace 

Cab Interior - Clean 

Engine Air Filter Primary Element - Clean/Replace 

Engine Air Filter Secondary Element - Replace 

Fuel System - Prime 

Fuses - Replace 

Oil Filter - Inspect 

Radiator Core - Clean 

Window Wipers - Inspect/Replace 


Every 10 Service Hours or Daily

Backhoe Boom, Stick, Bucket, and Cylinder Bearings - Lubricate 

Backhoe Boom, Stick, Bucket, and Cylinder Bearings - Lubricate 

Backup Alarm - Test 

Brake Reservoir Oil Level - Check 

Braking System - Test 

Cooling System Coolant Level - Check 

Engine Air Filter Service Indicator - Inspect 

Engine Oil Level - Check 

Extendable Stick Pads - Inspect/Replace 

Fuel System Water Separator - Drain 

Hydraulic System Oil Level - Check 

Kingpin Bearings (Front) - Lubricate 

Loader Bucket, Cylinder, and Linkage Bearings - Lubricate 

Seat Belt - Inspect 

Secondary Steering Test 

Stabilizer and Cylinder Bearings - Lubricate 

Swing Frame and Cylinder Bearings - Lubricate 

Tire Inflation - Check 

Transmission Oil Level - Check 

Wheel Nut Torque - Check 

Windows - Clean 


Every 50 Service Hours or Weekly

Axle Universal Joint (Front) - Lubricate 

Cab Filter (Fresh Air) - Clean/Inspect/Replace 

Fuel Tank Water and Sediment - Drain 

Parking Brake - Check/Adjust 


Every 250 Service Hours or Monthly

Axle Universal Joint (Rear) - Lubricate 

Belts - Inspect/Adjust/Replace 

Differential Oil Level (Front) - Check 

Differential Oil Level (Rear) - Check 

Engine Oil and Filter - Change 

Final Drive Oil Level (Front) - Check 

Final Drive Oil Level (Rear) - Check 

Kingpin Bearings (Rear) - Lubricate 

Sideshift Stabilizer Wear Pads - Inspect 


Every 500 Service Hours or 3 Months

Drive Shaft Spline - Lubricate 

Engine Oil and Filter - Change 

Fuel System Filter and Water Separator - Replace 

Hydraulic System Oil Filter - Replace 

Transmission Oil Filter - Replace 


Every 500 Service Hours or 3 Months for Machines Used in Severe Applications

Differential Oil (Rear) - Change 


Every 500 Service Hours or 3 Months for Machines Used in Severe (50% or more of loader work) Applications

Differential Oil (Rear) - Change 


Every 1000 Service Hours or 6 Months

Differential Oil (Front) - Change 

Differential Oil (Rear) - Change 

Engine Valve Lash - Check 

Final Drive Oil (Front) - Change 

Final Drive Oil (Rear) - Change 

Rollover Protective Structure (ROPS) - Inspect 

Transmission Magnetic Screen - Clean 

Transmission Oil - Change 

Wheel Bearings (Front) - Lubricate 


Every 2000 Service Hours or 1 Year

Engine Valve Lash - Check 

Hydraulic System Oil - Change 


Every 3000 Service Hours or 2 Years

Cooling System Coolant Extender (ELC) - Add 

Cooling System Water Temperature Regulator - Clean/Replace 


Every 6000 Service Hours or 4 Years

Cooling System Coolant (ELC) - Change


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